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Friday, October 27, 2023

Thankful Be Flourish Phrase

 
Create a seasonal or inspirational plaque or wall art by 
cutting this design from adhesive vinyl. 
Or use as a cutting template for fabric appliqué to add to 
Thanksgiving season decor. 


Flourished  design opens at measurement of 11x7, 
but can be expanded for larger design needs. 
(Take care if reducing). 

PILLOW PROJECT DESCRIPTION
INTRO:  The pillow featured in this post was assembled
as fusible web and machine satin stitched applique.
Years ago, the Silhouette America company touted
their die cutter as an aid to actually cutting out
the fabric for a project like this. Sadly, this use of
the Cameo system was not deemed successful by
most fabric crafters. However, the system CAN cut
fusible web alone, which can then be applied to fabric
of almost any weight where it can be then be cut out
at the still-attached paper backing edge, acting as
the de facto cutting template. The product used for
this pillow project was Wonder Under 
"machine stitch-able" fusible web.

1. Create a reverse image of the "Thankful Be" flourished
word art, then re-size as needed. For the pillow project
featured, the design size was 13x8.125 (requiring
a 12x24 cutting mat. This was the set up ready
to send to Cameo.
2. A section of fusible web was cut to size with 
approx. 1" extra margins all around, positioned on
the oversize cutting mat appropriately, then cut out
using a relatively new blade, on "Patterned Paper"
material selection, with blade at 2.
3. Once cut, the excess was "weeded" from the mat,
and then the flourished word art carefully removed,
including retaining of the stem of the Cap 'T' and
the separate 'e'.
3. On the press board, the selected lettering fabric
was placed face down and then the fusing positioned
as desired. I positioned mine so that the straight grain
followed the X/Y grid axis that would have appeared
on my cutting mat screen in the software 
prior to sending to the cutter.
Follow manufacturer's instructions for the fusing product
to press and fuse with appropriately hot iron.
4. Hand cut out at the paper edge of fused design.
5. Carefully peel away the paper backing, then . . .
. . . take time to carefully position -- centered -- onto
the pillow front fabric face side. Once it is arranged,
including the 'T' and 'e' separate shapes,
use hot iron to thoroughly fuse in place.
6. Run a test, or use previous knowledge to set up
satin stitch zigzag stitching (or other desired over-edge)
on sewing machine. If desired, place an appropriately-
sized panel of "Tear Away" applique stabilizer behind
the applique area and pin in place until stitching
will hold it sufficiently. Over-edge ALL raw edges of
the fused flourish design. Neatly trim cut tails, or
better still, pull threads to backside and trim at 
1/2" long or tie off.
7. Once the overedging is complete, finish the pillow
assembly.

Wednesday, October 25, 2023

Frame Phrases for Thanksgiving Season

Build one of these shelf-sitting plaques from cardstock featuring 
season of thankfulness message, sturdy enough to store 
and display season after season. 
Choose from "thankful & blessed", "gather together", 
or "count your blessings".
 Lower case imitation vintage typewriter letters 
(general size .875 tall) are placed over 
background-matched top-down positioning guide. 
Or cut the letters from vinyl to align with bottom corner 
registration marks and apply instead. 
Layered main panel fits inside the four-component 
wrap-around frame. Add the layered-for-thickness 
charm as an accent. Optional overlays such as
the corrugated card stock shown for this set
can stylize or dress it up.
Projects each measure approx. 10” long x 4 tall x 1.5” deep 
when fully assembled. 
Requires 12x12 cutting capacity and stock. 
NOTE about cardstock surfaces and vinyl transfer:
test your main panel stock choice to see if
the transfer (sticky) paper will pull off the surface
and deface it during the vinyl lettering application
process. Some papers will work, while others will
deface terribly. Hard smooth surfaces may work best.

ASSEMBLY: 1. Identify and use the cut file download
to cut the shapes:
A front panel (cut 3 to layer for strength
B letters positioning panel cut to MATCH front panel
for invisibility (NOTE that this shape
was altered to be top down in final cut file)
C individual letters and symbol
D side wrap over walls (2)
E top, bottom wrap over walls (2)
pumpkin charm extra backs to layer (3-4)
G contrast layer,  H front contour overlay
I opt. side corrugated overlay with rims (2 ea.)
J opt. top, bottom corrugated overlay
with rims (2 ea.)
2. Position and glue each individual letter onto
the matching edge extension of the positioning
guide. NOTE that the guide in final cut file is opposite
of the shape shown here - top-down - but the process
will be the same.
3. Layer and attach the front panel layers with all
edges precisely aligned. Also . . .
. . . position the lettering panel on top of the front panel
stack (it will be aligned along TOP and UPPER SIDES
of the main front panel stack). Then . . .
. . . immediately press flat under a heavy weight
such as a large book volume, possibly with other
heavy objects on top, and leave for several hours
or overnight. This will help the glued-up panel to
dry flat, minimizing warping or curling.
4. Vinyl cut out lettering phrase can be substituted
if preferred. To do that, prepare, cut, weed and
transfer letters to transfer tape in the usual manner,
including the lower corner registration marks.
(NOTE that the transfer clear adhesive sheet will likely
damage the front panel paper as the stickiness grabs
the cardstock fibers. See an alternative for using
vinyl letters in step 4A below.)
Position the vinyl elements over the front panel
so that the registration marks are positioned
at the panel lower corners, as shown here.
Then complete the transfer of letters to the panel.
4A. As a hybrid technique which combines the top-down
letter positioning guides from Step 2 above, cut
the letter guide panel to match the plain front panel,
then cut the letters only (omit the corner registrations)
from black vinyl - using only a fraction of the vinyl . . .
. . . to add the letters to the panel.
WALL PANELS PREP
5. Prepare the wall shapes by bending back on all
long perforation lines, except bottom flange
which is bent forward
6. Bend the top edge multiple perforation lines
 toward the backside of wall into a box form, then . . .
. . . tighten the angular roll to be close to the wall.
Apply adhesive along the end segment, then . . .
. . . re-roll tightly and press the glue-prep edge into
position to attach to the wall backside. Work to snug
the rim roll snugly into position, keeping the bend
edges squared up, and the vertical inner and outer
rim walls perpendicular to the main wall. 
One way to do this is to use a right angle cut block 
(or equiv.) to press up against innermost wall.
Brace and leave in place until the rim is dried and
fully attached. If available, consider placing a second
block against the outer wall as well.
Another helpful aid is a dowel or rod that can fit
through the rim tunnel, that can assist to apply
pressure along the actual flange being glued.
If you need to leave the set up to dry, consider
placing weights of some kind on each exposed 
end of dowel to apply the pressure needed.
7. Prepare the longer top and bottom wall in similar
manner to side walls as shown in step 5. Also bend
the end tabs back to a right angle.
FRAME ASSEMBLY
8. Position one side wall and one top or bottom wall
end to end . . .
. . . so that straight side wall edge overlaps the end
tabs to perforation line . . .
. . . (now shown face up) and adjust for top to
bottom alignment, then join the seam.
NOTE that the smaller tab portion should fit into
the rim tube and be attached there.
9. Prepare the top and bottom walls rolled rim
in the same manner as for the side walls (step 6).
10. Form the walls assembly into its squared up
configuration by bending at the corner seam,
taking care that the miter-cut rim ends wrap over
side rim ends, both on the top surface shown here . . .
. . . and on the bottom/inside as shown here.
Unbend at corner slightly to apply a small dab at
overlapped corner of top/bottom wall rim, then
re-form into 'L' formation. Immediately find a way
to ensure that the corner is as precisely a right-angle
corner as possible. One way . . .
. . . to do this is to use a large square-cut block or plank
tucked into the inner corner, then press walls along
plank sides and prop or brace in place until glue dries.
Repeat for second short/long wall section unit.
11. Position and join remaining corner seams,
taking care to tuck the small tab into the rim tube.
If possible, find a way to brace the assemble to
achieve the desired right angles at these corners
as was done for first corners in the sequence.
13. Invert the frame assembly face down, bend
the wall extensions slightly out of the way, then
apply glue to the rim underside surfaces.
Slip the front panel, face down into the opening
and down onto the rim back surface and apply
pressure to attach in place.
14. Apply glue to the backside of the top/bottom
end flange, then carefully bend back to be
perpendicular to the panel. Use a square block
to help achieve the desired perpendicular position,
then hold or brace in place until securely attached.
Repeat for the opposite long wall.
15. Repeat the process to bend, adjust and attach
the two side walls in the same manner.
OPT. CHARM PREPARATION & FINISHING
16. Layer and attach the contours front overlay
onto the contrast (front) pumpkin, then position
and attach the build-up back layers behind,
taking care to align all cut edges as precisely
as possible. Immediately . . .
. . . press the stack under a heavy flat weight, such as
this fabric-wrapped re-purposed weight machine bar.
Allow to dry completely while pressed.
17. Tie with contrast twine. Position and attach
at upper corner, or as desired.
18. If desired, use templates to cut overlay sides,
 top & bottom, and rim-top shapes from a decorative
overlay paper such as this corrugated kraft board.
NOTE that it may be helpful to leave the lengths
somewhat over-long and trim to size to be even
with frame wall ends, rim edges and miter corners, etc.
to accommodate any extra overlay material thickness.
19. Attach the overlay shapes (and trim to size
as needed), then repeat for rim shapes.
Here is the completed "thankful & blessed" frame.
Other frames for other holidays or sayings may
also be available.


Thursday, October 19, 2023

Ghost 3D Box with Stick Arms

Slightly kooky Halloween ghost figure box is composed 
of “tombstone” LID that fits snugly over shorter BASE. 
Angular striped hat rests on head top, with med. 
gauge craft wire crazy hair spirals. 
Arms are composed of .125” diam. paper-wrapped 
wood dowels, with a miniature pumpkin “sack” 
dangling from one. 
Design can function as a joined decoration, 
or with LID and BASE detachable to fill as 
a shallow treat box. 
Finished size is approx. 4.25” wide (incl. arm sticks) 
x 6.25” tall (incl. hat) x 1.75 deep when
fully assembled and closed.

ASSEMBLY: 1. Identify and cut the shapes:
A body front panel
B body front contour panel with smile & eye openings
C contrast eye & smile inserts
D face contour panel
E body back panel with bottom edge notch
F & G body sides boxing strips
H wire reinforcement strips to stack (2 sets of
4 each single and 2-hole strips)
I interior arm stick brace boxes (2)
J brace box wall thickeners (2 sets of 3)
K arm stick wrap strips with end circle covers (2 sets)
L bottom compartment insert
M hat crown   N crown stripe overlays (2)
O hat brim top layer  P brim build up layers (7)
Q1 - Q8 pumpkin "sack" layers (see step 2 below)
Also shown are wire spiral "curls" (6)
NOTE that the body front and back panels can be
distinguished from each other by locating
the bottom "notch" cut from the back.
2. For pumpkin sack, cut the following layer 
quantities (l to r) to be stacked in order: 
front layer with second cut-out
layer and contrast insert - 1 ea.;
whole shapes - 3; handle; whole shape - 1;
compartment 'U' shapes - 4; whole - 1;
handle; whole shapes for back - 4
3. Obtain a narrow gauge moderately soft craft wire
to create the "curls". The wire should fit through
the receptacle holes cut into the body boxing as
shown here. For the sample, a physical gauge was
measured at .5" for 14 wire widths/diam. (side by side).
PREPARATION AND GLUE UP
4. Layer one by one the hat brim stack shapes and
attach together, taking care to align all outer cut edges
as precisely as possible.
Immediately place under a heavy flat shape such as
this fabric-covered repurposed weight machine bar,
and allow to be pressed until liquid glue is completely
dried. This may require several hours or overnight.
Pressing will help minimize or prevent warping or
curling when using liquid glue.
5. Layer and attach the arm stick brace box
reinforcement strips in similar manner, into
2 sets of 3 each, taking care to align all cut edges,
especially the stick insertion holes. Press until dry.
6. Prepare the body side boxing strips by bending
back on all cross perforation lines and side edge tabs.
7. Layer and attach the wire reinforcement mini strips
into stacks of 4 each, to yield 2 stacks that have
single holes, and 2 stacks that have 2 holes.
Press with weight until dry.
8. On the backside of each of the boxing strips,
position the corresponding wire stack over
punched segment, taking care that holes line up
precisely. Position and attach both one and two hole
stacks for each boxing strip; press until dry.
9. Complete the body side boxing assembly by
positioning and joining the top head seam,
overlapping the straight end edge across the opposite
tab, adjust for top-to-bottom alignment at seam edge,
then attach. NOTE that the tiny arrowhead symbol
on end tabs will act as guide to which ends are joined.
10. Position the body contour shape on top of
the front body panel, centered and with bottom edges
aligned.
11. Insert and glue the contrast shapes into cut outs,
then position and attach the face panel over the top of
the assembly, centered and with bottom edges aligned.
BODY ASSEMBLY
12. Beginning with back panel, position the top segment
edge at "1" symbol tab, overlap body straight edge across
boxing tab to perf line, adjust for alignment, then attach.
13. Bend the first tab of one side down into position
to align panel edge with boxing tab perf line,
adjust and glue in place.
14. Repeat the step 13 process to position and join
two more segments of the seam in the same manner
for 3 segments total.
15. Move to the opposite side of panel and complete
the positioning and joining of 3 segments on
that side.
16. Prepare the brace boxes by bending back on
all perforation lines for panels and tabs.
17. Position the interior stack (see step 5) on
backside of box shape so that the mostly-centered
holes line up. Also check that stack edges will NOT
interfere with side or end perfs bending.
NOTE that the "arrow" notch should be nearest
the square end box panel - this is the BOTTOM end.
18. Form the shape into a box, with sides inward,
flanges inward, bottom end inward and top end
wrapped upward. Then . . .
. . . glue seams.
Bend bottom end tabs inward, square end down
and glue in place to complete box.
(Complete second box in same manner.)
19. Prepare to glue the brace box to the inside
surface of body boxing by identifying the "centered"
hole side - which will be aligned and joined to
the boxing wall, and . . .
. . . and the opposite "lower" end hole which will
help secure the stick arm in its angled position.
NOTE that the uncentered hole will be
toward bottom of body.
Apply glue to the "centered" hole side of brace,
then position, align holes, adjust for centering,
and attach in place.
NOTE that it will be helpful to view the boxing
from face side in order to see if hole edges
are accurately aligned.
Repeat for the second body side and brace.
HAIR CURLS PREPARATION
20. Cut 6 wire lengths of 7" each.
Prepare curls by using uncut arms dowel as 
wrapping form. Leave approx. .75"
insertion end (shown at left here), then wrap
the wire around form for 8-9 wraps. Cut excess.
Gently "stretch" the wire spiral so that it measures
approx. 2" between first and final twist as shown.
Repeat to prepare 6 total hair curls.
21. Insert the straight end of first coil into wire hole
of boxing, then . . .
. . . on inside, use needle nose pliers tool to bend
 the end into a tight twist just behind wall.
Use a dab of hot melt glue to secure the twist end
in place. (This image shows all 3 curls in place.)
22. Repeat the insertion and glue-securing steps
for remaining 2 curls for first side, then repeat
for the second side.
23. Measure and cut the .125" diam wood dowel
into (2) two-inch segments.
24. Use an intermediate diam. rod tool such as this
knitting needle to begin to shape the arm cover strips
into final tight roll. Then . . . 
. . . roll the strip around the dowel to achieve 
nearly-final tight roll form.
25. Apply glue to the inside face of the strip
excluding the end tabs . . .
. . . then place dowel segment inside the "tube",
adjust so that it is flush with non-tab end,
and tightly roll the strip around dowel until paper
is as tightly formed as possible, possibly rolling
between fingers around and around until
this is achieved. Straighten the
exposed paper seam edge if necessary.
NOTE the tube edge should overlap interior
edge to completely hide dowel inside.
Complete second stick arm.
26. Insert the non-tab stick arm end from inside to
outside through brace box holes . . .
. . . until stick is fully through with only tabs
extending beyond brace box. Bend tabs outward
and glue in place.
Repeat for second stick arm.
27. Position the body front panel over front boxing
tabs in manner similar to what was done for back
panel, and complete . . .
. . . the top and first 3 segment seams
on each side of top.
28. Next, complete the remaining seam segments
for both front and back panels.
29. Position and glue the stick-covering end circle
on end of each arm.
HAT ASSEMBLY
30. Prepare the hat crown by bending back on
all perforations for vertical bends, top panel and
tabs, except bend the bottom (narrow) tabs outward.
31. Fold the crown shape to bring the straight edge
to overlap opposite tab to perf line, adjust,
then glue seam. NOTE that the symmetry of
this shape will allow the seam to be aligned at
center or side to complete the seam.
32. At top, bend the tabs inward, top panel down,
adjust to align straight edges with tab perf lines,
then glue in place.
NOTE that to help secure the top edge seams,
it may be helpful to insert a rod-like tool end
into the inverted opening and apply pressure
along the seaming edges inside.
33. Prepare the two stripe shapes by bending back
 on the center perf cuts.
34. Apply glue to the backside of each stripe,
leaving the "sprue" ends free from glue.
Position the first stripe unit with bend at corner edge
of hat crown, adjust top to bottom to center the stripes
over the panel (black/gray stripes should be even),
then press into place.
Next, bend the second half into place on the adjacent
crown panel, keeping stripes parallel to top edges,
and attach in place.
35. When stripes are secure in place, hand-trim
the "sprue" away by cutting precisely along
the hat corner edge.
36. Repeat the process with the second stripe unit,
taking care as first edge and then second are
positioned and attached that stripes line up as
precisely as possible at the trim corner.
37. Insert the narrow end of crown through opening
of brim top layer . . .
. . . then on the underside, bend the tabs outward
and glue in place.
NOTE that it may be helpful to place the brim
underside-down on work surface and apply
prolonged pressure along the crown to secure tabs.
38. Apply glue to the underside of brim top layer,
then position and attach to brim stack unit,
taking care as always that all cut edges are
aligned as precisely as possible.
Apply steady direct pressure all over the brim.
If possible, place heavy objects onto glue-up areas
of brim, snugged up next to the crown and allow
to dry to achieve consistent, flat attachment.
39. Apply glue to the top of the head, then
position the hat, centered in all directions,
and attach in place.
It may be necessary to adjust and bend curls
out of the way.
PUMPKIN SACK ASSEMBLY
40. Assemble the face unit by positioning and
attaching the backside rim shape to back of
face panel, then . . .
. . . inserting the contrast panel into the recess
and attaching in place. Press until dry.
41. Assemble each of the stacks of multiple layers
(see step 2 for quantities). Press until dry.
42. Begin to layer and stack the units, with cut edges
precisely aligned where they match up,
 by attaching the whole stack of 3 behind the front 
unit, first handle shape next . . .
. . . then in sequence the single whole shape,
compartment 'U' stack, single whole, handle #2,
and finally the whole stack of 4.
Press until thoroughly dry.
Here is a view of the completed sack.
FINISHING
44. Prepare the base insert by bending back
on all perforation lines for walls, bottom, tabs.
NOTE that there is a cut-in half-circle tab that
can assist in pulling the insert out of the body.
If you plan to use the box as a container instead
of a glued-closed decoration, break free the curved
edge of the tab at this point and bend on perf line.
45. Bend the sides up to align the two-tab side seam
segments, one by one, then . . .
. . . glue each in place in sequence. 
Complete all 4 seams.
46. Complete ghost by cutting a 1.75" length of wire
for each "hand". Position pumpkin behind one arm
and secure handles together and to arm with
dabs of quick grab glue. Wrap wire through handle
and around stick for 2-3 wraps. Add a dab of glue
to secure wire, if necessary, placing it discretely
behind or under stick arm.
Wrap wire around second arm in similar,
matched manner.
If deemed necessary to blunt wire ends,
apply 1-2 coats of clear nail polish.
47. Position and slide insert into bottom of body . . .
. . . and push up fully into place.
NOTE that the insert is intended to fit snugly.

Here is the completed ghost.