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Friday, February 11, 2022

Small Box with Thick Heart Tag in Tuxedo Holder

 

Diminutive gift box packs a punch with lid decoration of 
dimensional heart tag with side fold that fits, when closed, 
into a replica tuxedo standing pocket. 
Box lid includes small slot to help hold heart tag’s point, 
providing further stabilization. 
Box measures approx. 2.5” wide x 2.5” deep x 1.625” tall 
(with heart tag in place, ensemble height is approx. 3.25”).

ASSEMBLY: 1 Identify and cut the shapes:
A box base   B base interior accent "liner"
C box lid    D lid top accent shape
E tuxedo heart holder   F lapel accent overlays
G heart center (connected) panel
*H heart front build up layers (3-4)
*I heart back build up layers (shaved side edge; 3-4)
J slot test panel and strips
*(use these strips stacked to test and determine
how many heart layers G, H & I should be cut to fill
the slot for good fit into tuxedo holder and
lid center slot)
2. Use the slot and strips to determine how many heart
layers will work best with your selected card stock for heart
to properly fit the tuxedo holder depth and the thickness
of the slot at center top of lid where heart tip will insert.
Stack the 8 cut strips, then insert into the test slot
(these images are from a different project, demonstrating
the procedure using a dark color, not the heart red).
If the 8 fit snugly, cut 3 front heart layers, 1 center connected
heart panel (counts as 2 layers), and 3 back layers.
If there is still some room, consider adding an additional
single front OR back heart panel to cutting quantities.
3. Prepare the heart stack. Bend the center connected
heart panel at vertical center perforation line.
Stack and attach the front heart layers, and stack and 
attach the back heart layers taking care to
match and align all cut edges. Work quickly to . . . 
. . . position and attach the front stack onto the center
panel, and position and attach the back stack onto
the back panel, matching precisely the edges 
that line up
Place the heart assembly on a flat surface, then press
with a heavy flat object placed on top, such as
this thick book - possibly with other heavy object on top
to help keep the glued-up assembly flat while glue dries,
helping to minimize warping or curling. (This process
may require several hours or overnight.)
4. Prepare the lid and base shapes by bending back
on ALL perforation lines for main panel, side panels,
side flange tabs and rim flanges.
5. Bend the lid into tray form with sides up, side flange
tabs inward. Apply glue to the outside surfaces of flanges,
then . . . 
. . . bend adjacent side panel into position, edges
aligned to flange tab perforation line, and glue seam.
Repeat for the other three corners and seams.
6. Apply glue to backside of rim flange, then bend
down to wrap over side flange tabs to inside of lid.
Repeat for opposite rim flange.
7. Apply glue to remaining two rim flanges backsides,
then bend to the interior of the lid in similar fashion
to action in Step 6, and glue in place.

Repeat Steps 5-7  to prepare the base of box.
8. Prepare the tuxedo holder shape by bending forward
on ALL perforation lines except . . . 
. . . the vertical pairs of perforation lines that will create
the side "walls" of the compartment where heart will sit.
9. Fold the shape to bring the center front short
edges together, then . . . 
. . . apply glue to the tiny connector tab face.
Re-fold flat so that the tab is under the opposite
straight center front edge, adjust so center front
edges abut together, and attach tab.
10. Bend lapel shapes down into position, then . . . 
. . . position and attach (optional) lapel overlays.
11. Press bottom tuxedo flanges together then
insert through the lid accent shape slot from 
the front side, and slide down until slot edges are
at the flange perforation lines.
12. Position and align the back flange bottom edge
to be even with the accent panel's edge and glue
in place. (This will assist the tuxedo shape to "pop out"
to create the compartment depth.)
13. In similar manner, bend the front two flanges
into position so that the bottom edges align with
accent shapes, AND the straight center edges abut,
and glue in place.
14. Apply glue to underside of accent/tuxedo assembly,
then position onto the lid top panel, with edges slightly
inset from panel edges, and glue in place.
15. Apply glue and insert the base accent shape into
the bottom of base assembly and attach there.
16. To fully assemble the heart tuxedo box, the thickened
heart 'tag' is placed into the interior compartment
of the tuxedo holder . . .
. . . the pushed into place and downward so that
the heart's tip inserts into the lid top panel slot,
which will help stabilize it in position.
. . . then the snugly fitting lid is placed over top
of base.
Prior to gifting, remove heart and open,
pen a sentiment, then close and re-insert.


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