Monday, June 7, 2021

Gardener Hat 3D Miniature

Stylized straw hat has flipped-up back brim, two-part hat band, 
brim rim contrast, eight-part wedge crown with straw cutout overlays. 
Use as summer-time decor, hang on a miniature peg rack, 
place in a summer shadow box, embellish a gift package. 

Specially sized as decorative element for 
BLOOM 3D Letter Box Ensemble. 

Measures approx. 4.125” long x 4” wide x 1.5” tall.  

ASSEMBLY: 1. Identify and cut the shapes:
A hat brim   B back rim accent
C front rim accent
D crown wedges (8)  E crown wedge overlays (8)
F top button assembly: 3-4 rings; 3-4 circles
G back brim underside overlays
H band (2)  I flower decoration

2. Prepare the brim shape by carefully disconnecting
the outer edges at the four gusset/dart shaping cuts.
Also bend the wedge tabs back slightly at perforation
lines near the dart cut lines.
3. Form each of the four darts along the brim back edge
by bringing the straight edge to overlap the wedge tab
to perforation line, and glue in place.
This shaping creates the up-flip along back of brim.
4. Position and attach the front brim rim accent along
the front of the brim shape. NOTE that the outer curved
edges should align, and that the ends should extend
to the first "dart" seamline on each side.
5. Prepare the back brim rim accent shape by
adding some gentle upward curl to the two ends
using a small diameter rod tool such as this crochet hook.
Also, bend the ends upward slightly at the short perf cuts.
Then position and glue the back rim accent
onto the back edge of brim in similar manner as front
brim rim accent was positioned and attached.
6. Prepare each of the 8 crown wedges by bending back
on side edge tabs and along upper 4 horizontal perf lines,
and bending forward at bottom edge tab perf line.
7. Begin crown assembly by aligning two wedges with
middle segments lined up, straight side edge (left wedge here)
overlapping corresponding tab (right wedge) to perf line,
adjusting for top and bottom alignment, then gluing the seam
segment.
8. Bend the other seam segments inward slightly to
align straight edge along corresponding perforation line,
and gluing segment seams.
9. Continue to assemble the first half dome by positioning
and adding two more wedges in similar fashion.
10. Prepare the second half dome in similar manner
using remaining 4 dome wedges.
11. Position the two half domes edges together
to adjust and align the side seams as was done with
steps 7-9, working from center top seams downward
along sides (or any order that seems to work best).
NOTE that the pointy top may need to be compressed
downward slightly to assist edges to align completely
as gluing of these seams proceeds.
12. Prepare the two hat band shapes by bending
back on the short perforation lines.
13. Position the hat bands along the bottom of the crown dome
so that it is centered within the lower segment,
aligning the vertical perforations. Glue first band
in position, but . . . 
. . . leaving the straight end unattached until
the second band tab end can be tucked under it
to complete the seam as it is positioned and attached.
NOTE that as the bands are added, the SIDE wedges
of crown will be established by the positions of
the punch holes where brads or decorative studs
will be placed.
14. Prepare the wedge overlays by bending back
along horizontal perforation lines,
15. Position and attach each overlay onto crown,
aligning perforation bends, and maintaining offset
at side edges. (Lower edge may abut to band edge.)
16. Orient the crown assembly over the brim assembly
so that the side wedges are AT side positions, then . . .
. . . insert bottom tabs downward through crown opening.
On underside, bend each crown tab back, adjust
to be centered side to side, then and glue in place
to brim underside.
17. Prepare the top button by stacking the ring shapes
together and gluing, and the round shapes and gluing.
Finally, position the round stack on top of the ring stack
and glue in place to complete the button.
(NOTE that the ring opening accommodates the tip of
the crown at the underside of button.)
18. Position and attach the button assembly at center
top of crown.
19. Prepare the flower by adding downward curl to
each of the petals using a narrow rod-like tool such
as the crochet hook handle shown.
20. Layer the larger and smaller flower centers
and attach to the center of the petals shape.
21. Position and attach the leaf and then the flower
onto the upper side of the crown, slightly toward
the back, as shown, or as desired.
22. Prepare the crown back underside of the end shapes
of the under-crown "masking" pieces by adding some 
backward curl to the curved, pointy ends so that 
they will conform easily to the flip transition shaping
of the crown.
23. Position and attach the under brim shapes
to the corresponding areas or segments
(to hide the seams and tabs).
Here is the completed gardener hat.

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