Lucky Day St. Pat's Box Card Assembly

Have a fun and creative time preparing

to celebrate March 17th, St. Patrick's "Lucky Day"

as you assemble this festive box card.

Front and side flaps, back tall panel help it hold its box shape 

to display a multitude of decorative elements

suspended on two “bridge” strips, 

The box card also folds flat for storing or sending. 

Measures approx. 7” tall x 3” deep x 2.75” wide. 

ASSEMBLY:

1. Identify and cut the shapes:

A box card base

B side flap decor panels (2)

C ctr front flap panel (includes hole punch)

D back panel decor shape

E bridge strips (3 shown; only 2 needed)

F back panel shamrock decor (3 layers)

G back bridge decor: clear panel, "Lucky Day" letters and base, positioning template

H front bridge decor: leprechaun shapes

I front flap decor: 17 tag, horseshoe

J left flap decor: shamrock sprig

K right flap decor: shamrock sprig

2. Position and attach the flap panel decor shapes to corresponding panels. For the front panel, layer the "17" tag first and attach to panel decor shape with mini brad before gluing panel in place (punch hole has been omitted from front flap).

ALTERNATIVE: Position front panel along and use an appropriate tool to punch a corresponding brad hole through box base front panel, then attach tag at later stage.

3. Form the box base into a tube to bring the lower side tab straight edge in line with the opposite tab perforation line of the back panel. Adjust to align bottom edges of both, then glue in place.

4. Layer the back panel decor shapes. The tendril and two shamrock/clover sprigs are numbered with cutouts on the base shapes, with no. 1 being the front, no. 3 the back. For more dimension, small foam dimension squares are placed between the base sections.

NOTE that there are overlay contrast clover head shapes provided to add more color and variety to this sprig and also the side panel sprigs, at your discretion and choice.

5. Position and attach (more foam squares suggested on the back of no. 3 base) to the box back panel. Center the base between the box sides, with the straight bottom edge approx. 1/2" below the side flap fold (or as you otherwise prefer.)

You may also choose to "invisibly" attach the clover head areas as needed to each other and the back panel in strategic areas if they flop forward undesirably when the box is completed.

6. Prepare the two bridge strips by bending back the side tabs to a ninety-degree angle.

7. Apply glue to the outer surfaces of the back bridge, insert it into the box, position it approx. 1/3 of the distance forward from the back of the box interior cavity with the top of the strip even with the flap folds. Check for parallel to box front/back, adjust as necessary, then hold tabs in place until moderately attached.


Before tabs are completely attached . . .

. . . it is suggested that the card be folded into its closed position as shown here to allow the bridge connections to self-adjust as necessary.  Apply pressure from the top of the flattened assembly in the area of the two end attachments to help them adjust and become secure.

(Repeat this process after the second bridge is attached also.)

8. Prepare the decor assembly for the back bridge. Layer the "Lucky Day" letters on their offset base shape.

Position and attach the bottom portion of the assembled element to the top of the clear panel (sticky tape or other "dry" adhesive is recommended).

NOTE: There is a "template" shape included in the cut file that can be cut from second grade paper to use as a positioning guide. Though difficult to distinguish the clear shape - except for its reflection glare - this image shows the template on the bottom, the clear arch panel with bottom and side edges lined up, with the "Lucky Day" shape being positioned and aligned over the top so that it can be attached as originally designed.

9. Attach the bottom portion of the clear panel to the front of the first bridge, centered and with bottom edges of both lined up.

(Use "dry" adhesive here as well.)

10. Prepare the leprechaun head decor shape by assembling the various shapes on the base shape.

(NOTE: I realize now that shaped edge of the hat base shape includes a slight "bump" in the echo edge that indicates I placed my layered shamrock on the right side instead of the left side where it was originally designed.)

11. Prepare and insert the second bridge strip into the box's interior, approx. half way forward from the first bridge strip (i.e., at the front one-third division) as described in step 7.

12. Position the leprechaun head, tipped and as far to the left as possible to determine where the glue should be applied. The bottom of the beard is approx. 3/8" to 1/2" below the top of the bridge. Apply glue only to the bottom portion of the base backside where it will actually attach, then position and hold until secure.

13. Prepare the two side flap decoration shapes by layering contrast clover heads and centers over the base shape as desired. Bend the stems back where they attach to the squared off oval and fold flat.

14. Apply adhesive to the oval base (this is actually the top/front surface of the base shape oval where the glue is being applied), then . . .

. . . position, centered front-to-back, over the side flap. The bend of the stems should align at the fold of the flap, and only the oval base shape is being attached. 

The left side is shown here. Repeat for the opposite, right side. NOTE that the longest swirl tendril is nearest to the back of the box card.

15. Layer the horseshoe and its base. Position (centered) and attach to the front flap, with it's inner curved edges aligned around the tag, and lower edges slightly offset above the lower flap curved edge.

Here is the completed box card in its open position. 

Here is the box card folded flat.

Mini St. Patrick's Day Bowler Hat Favor Box

It may seem like a tiny leprechaun

has left his bowler hat behind!

Small-scale topper is a favor box, a treat holder,

or simply decor for March's Irish celebrations.

Measures approx. 4" brim diameter x 2" crown height.

3d hat fits over an octagon box base.

ASSEMBLY:

1. Identify and cut the shapes:

A crown wedges (8)

B brim main ring (cut a 2nd for underneath)

C brim rim ring

D hat band

E shamrock hat band decor

F base box boxing strip

G base box octagon insert (inside)

H base box octagon bottom cover

Not shown: crown interior octagon cover

2. Prepare the 8 octagon crown wedges by folding the side tabs back slightly, the bottom tab outward slightly, and folding on the three horizontal perf lines.

3. Join the first two wedges by overlapping the right lower straight edge over the adjacent wedge's corresponding tab, to the perforation line, adjust so top and bottom section corners match, then glue in place.

4. Bend the two wedges so that the straight edge and perforation line of the second level line up, and glue in place.

5. Repeat the joining process for the top level section straight edge and tab.

6. Add a third and then a fourth wedge to the assembly with the same process to form half of the crown. Join the remaining four wedges in the same manner to create the second half.

7. Bring the two halves together and line up the lower level section straight edge and perforation line as in other wedge joining steps. Complete this lowest tab joint on both half-seams and allow glue to cure until joint is strong.

8. Push the two half domes together to overlap the straight edge over the corresponding tab perf line. Work to get the best alignment possible, then hold in place until the seams grab.

(NOTE: in this image the two halves are still being pushed together, hence the large center gap. Some gapping may still remain when joint is worked to best outcome.)

9. Apply glue to the underside of the interior octagon cover shape, then place on the inside of the crown assembly to cover the gap, if any exists.

It may be helpful to turn the assembly top down onto a flat table top to provide a press-against surface for the completion of seams and also for attachment of octagon cover.

10. Place the main brim ring octagon opening over the crown. Slide it down until it seats completely against the lower crown tabs.

(It will be a snug fit, so it may take some patience to work the brim into place.)

11. Apply glue to the upper surface of the crown tabs (that is, between the tab and the underside of the brim ring), then press each tab to join to brim ring.

12. OPTIONAL: Place a second brim rind over the underside of the already-attached brim, line up the octagon opening and outer edge carefully, and glue in place.

(NOTE: This is optional since if the hat box remains mostly "closed" during display or use, the construction tabs on the underside of main brim will probably rarely be seen and therefore may NOT need this extra brim shape to mask the assembly.)

13. Apply glue to underside, then place the brim rim ring over the crown and into place with outer edges matches with the brim.

14. Prepare the hat band by bending on all perforation lines.

Place the hat band around the crown with perforation lines aligned at the wedge seams. Overlap the straight side edge, adjust the band to be as snug as desired, then glue edge in place over tab.

15. Quicky layer and glue the shamrock decor shapes, then tuck the stems behind the hat band before the band glue is too dried.

16. Prepare the box base boxing strip by bending lower tabs and upper flanges back, also bend slightly on all vertical perforation lines.

NOTE that a tiny circle cutout identifies the upper (opening edge) flanges.

17. Fold the upper (opening) edge flanges back and glue in place, all except the flange opposite the side tab.

This image shows all the upper tabs folded and glued under in place, except the end tab.

18.  Form the boxing strip into a ring to bring the straight side edge over the opposite side tab's perf line. Adjust so that top and bottom side seam corners align, then glue in place.

19. Finish gluing the left-undone upper edge flange.

20. On the bottom of the box base, bend tabs in toward center.

Apply glue to the upper surface of each tab, on the inside of the octagon.

Select the interior octagon base (does NOT have the thumb tab) . . .

. . . then insert it into the box's interior, adjust to align the straight edges with the boxing ring's straight sides, and push down until the octagon edges seat exactly against each segment of the boxing strip's bottom tabs.

Place the assembly on a flat surface to apply pressure uniformly along each tab until the octagon is neatly in place.

21. On the bottom of the box base, position the outer octagon cover over the box assembly's bottom, adjust so that edges of box and base cover line up, then press in place to secure.

Take care that the thumb tab does not get glued down.

22. Insert the base box into the octagon opening on the underside of the crown and brim.

Here is how the model hat looks 

when the box base has the box upper in place.

And here is the hat box being shown

with the base box open and filled.