Sunday, October 20, 2024

Snowman Tea Cup Form

Imitation eight-sided vessel resembling 
a slightly-oversized cup includes thickened handle, 
contour “foot” and lower hull overlays that suggest 
a muffler scarf pulled up high under chin, 
a crooked smile with tiny heart cheeks. 
Use it as a treats container, or pair with 
“Snowman Top Hat Icicles Dome” 
separate design for a fun and unique Christmas 
or wintertime decoration. 
Tea cup form measures approx. 3.75” (plus 1.625” handle) wide 
x 3.75” long x 3.5” tall when fully assembled. 

ASSEMBLY: 1. Identify and cut the shapes:
(not shown: handle tabs interior cover)
A tea cup hull sections 1-8 (marked with numbers)
B tea cup rim reinforcement ring
C face: eye dots, heart cheeks,
crooked smile; also eye sockets backing
D handle thickness test slot and strips
E handle front, back layers; interior layers
for built-up thickness (6-7 per strips test)
F base/foot top layer (to match muffler scarf)
G base foot layer #2 (conceals tabs)
H base solid octagons 4-5 for thickness
I front lower hull "muffler" overlay
J back lower hull "muffler" overlay
K tea cup hull interior bottom reinforcement
plug (4-5 for thickness)
L base/foot contour halves (to match muffler)
2. Begin by cutting and testing the handle layers
to determine the quantity of middle handle build up
layers that will be needed to match the spacing
between the front and back slots on hull section #4.
Stack front & back patterned layers with 5-6
interior "no tab" paper selection layers . . .
. . . and insert through the test slot. Add or subtract
middle layers until the stack fits moderately
snugly, allowing the tiniest extra space for glue.
Apply the determine quantity to what you cut:
1 patterned front, 1 patterned back,
the remainder as middle build-up.
3. Layer the interior shapes (those with NO tabs)
one by one and glue together into a stack,
taking care to align ALL cut edges as precisely
as possible
Immediately press under a heavy flat weight
such as this repurposed, muslin-covered
free weight bar. Press until stacked unit is
completely dry, several hours or overnight.
This will help minimize warping or curling
that results when using liquid adhesive.
4. Prepare the front and back handle layers by
bending forward the connector tabs.
Position each over the respective front or
back of the stack and glue in place, taking care
to align ALL cut edges precisely.
Press under flat weight until completely dry.
5. Layer the interior reinforcement plug for
tea cup stem one by one and glue together
into a stack, taking care to align ALL cut edges
as precisely as possible. Press until dried.
6. Prepare the tea cup base top layers by layering
the top face octagon (with slots) over the top
of the second layer (with tab cut outs), with ALL
outer and inner octagon edges aligned precisely.
Take special care that the slots each have "space"
from the tab cut outs behind them so that tabs
can easily fit through as designed.
Press under a heavy flat weight until dried.
7. Prepare the whole base octagon stack by
layering the whole shapes one by one,
taking care that ALL outer cut edges are aligned
precisely.
8. Prepare each of the 8 tea cup hull sections
by bending back on all perforation lines for
horizontal bends of panel, and for side tabs,
except the bottom "stem" segment should
bend forward
9. Position and attach the eye cut outs backing
strip on the backside of section #4 . . .
. . . centering it so that both cut outs 
are covered. Then . . .
. . . position and attach each eye circle cut out 
into sockets.
10. Identify all of the hull sections by locating
the tiny numeral cut into the top side tab flange.
It may be helpful to put the sections in order
before proceeding.
11. Position section #1 next to section #2
so that the middle segments align side by side.
Overlap the straight edge of #2 across
the corresponding tab to the perforation line,
adjust top to bottom alignment, then glue in place.
12. Bend the upper two segments to align,
overlap straight edge across adjacent flange tab,
adjust if necessary and glue this portion of seam.
13. Repeat the process working toward bottom
to align the third from top segments in the same
manner, then . . .
. . . the next to bottom segment in same manner.
For the bottom "stem" segments, the hull sections
will bend forward slightly, but are aligned,
adjusted and glued together in the same manner.
14. Repeat the process for hull section #3 . . .
. . . to position and align second from top
section first, then upper sections seam, etc.
Continue in the same manner to attach each
hull section in marked order 4-8.
15. Finally, flex the assembly to be able to
repeat the seam joining in the same manner.
16. Prepare the "muffler" overlay sections by
bending back on all perforations, except for
the bottom "just-above-stem" portion which 
bends forwardIdentify the front segment by locating 
the lowest wavy curve. Take care at the narrow joints 
between the attached sections.
17. Position the "front" segment at the hull
section that includes eyes, aligning the bends
to hug the bottom three perforation angles
of hull, including the per forward angle of "stem".
Adjust so overlay section is centered so that
bends between sections align at 
hull section seams. Glue in place.
18. Move sideways to position, adjust and
attach the adjacent section, and then the remaining
two sections. NOTE that the edges of sections
may need to be overlapped and/or trimmed
a tiny bit.
19. Continue the process with the back overlay,
positioning it in the same manner, adjusting,
and attaching each of the sections in turn.
20. Prepare the 2 base contours by bending
back on ALL perforation lines for segments,
sections, tabs and supports.
Pay particular attention to the very narrow
wedge tabs near the bottom at each section
connection. Carefully bend back on perforations.
21. Bend the first seam area so that in the short
bottom segment straight edge overlaps the wedge
tab next to it to the perf marks, and join the seam.
Apply fingertip pressure until the seam is secure.
22. Repeat the wedge tab seam for all 3 locations
across both arcs.
23. Join the two halves by overlapping straight
edges of the 2 segments across the tabs to
perforation lines, one by one and 
completing the seams to form a dome.
24. Bend the support tabs inward all around.
25. Position the dome ring over the top layers
assembly of the tea cup base/foot so that
tabs align with base slots. Insert tabs into slots . . .
. . . work tabs fully through to back side.
Bend tabs toward center and attach in place,
within the tab recess cut outs.
NOTE that it may be helpful to use the spatula
tool inserted beneath the tab being joined to
provide a press-against surface.
26. Apply quick grab glue to the bottom of
the contour dome assembly, underside surface
of the base octagon that is there. Then position,
align edges and glue in place to the base
built up stack.
Apply fingertip pressure on the inside as well
as around the edges.
NOTE that it may be helpful to clip along the edges
with folio clips to assist with the joining.
Remove clips once the glue is thoroughly set.
27. Apply glue to the bottom edge and lower
portion of the tea cup "stem", then insert the hull
assembly into the opening of contour/base.
Push completely down into place so that
the stem bottom slots down into the octagonal
opening/recess of the base's top layers.
Hold in place until dry, or place a moderately
heavy object such as a book on top to help
push it down fully as it dries.
28. Apply glue to the bottom of the interior
reinforcement "plug", then insert it into
the tea cup assembly, and push down fully.
29. Position handle assembly so that the straight
edge is at top, and tabs can insert into slots
on hull section #4. 
On the inside of hull, bend the tabs outward,
apply glue and attach in place.
30. Prepare the cup rim reinforcement ring
by bending edge flanges upward.
Apply glue to the outward face of tabs.
Insert ring into the top of tea cup and gently
ease down into place so that . . .
. . . top edges of flanges are even with
the top edges of hull all around. Apply pressure
to each until they are fully attached. 
31. Locate the tiny perf marks near ends of
smile, and bend them back slightly.
Inward bends pair will help align the smile
shape over the vertical side perforations of
hull section #2, and outward perf cuts
will help align the smile with horizontal angles.
32. Apply glue to smile backside, then position it,
centered, over front of teacup hull, with bends
aligning as noted in Step 31. Press to attach
and hold in place until secure.
33. Position and attach the heart cheeks as shown.
34. Apply glue to the backside of the handle tabs
cover, then insert it into the cup to be positioned
to hide the tabs, with top cut edge snug up
against the reinforcement ring.

Here is the completed tea cup project.
Complete the Snowman Tea Cup project by
assembling the Snowman Top Hat design.

Snowman Top Hat Icicles Berry Balls

Stylized eight-sided top hat decoration includes 
a shaped hat band overlay that suggests pleating, 
icicles crown topper that forms an eight-section “dome”, 
slice-form berries with holly leaves, 
layered for thickness brim. 
Pair with “Snowman Tea Cup Form” separate design for 
a fun and unique Christmas or wintertime decoration 
or container (when attaching the crown-opening 
flange connectors). 

Top hat measures approx. 6.375” diam. brim x 
2.75” tall to top of crown dome 
(with 3.5” diam. octagon crown bottom opening).

ASSEMBLY: 1. Identify and cut the shapes:
(not shown: dome support strip ring; see Step 14)
A brim shapes (one to attach to crown assembly;
3-4 to stack and glue for brim thickness
B crown top interior octagon (with tiny notch for I.D.)
C crown top outer octagon
D crown sections (8)
E hat band strips front contour & back
F optional connector strips (for joining to tea cup)
G crown topper icicles dome
H slice form holly balls (12 circles ea. for 2 sets)
I holly leaf pairs (2 sets)
2. Prepare the brim stack by stacking and gluing
together all but 1 of the brim circles with octagonal
opening, taking care that ALL cut edges are aligned
as precisely as possible.
Immediately press the stack under a heavy flat weight
such as a thick book volume, with something else
heavy placed on top. Press until the stack is completely
dry, over night or at least several hours. This will help
minimize warping or curling that can occur when using
liquid adhesive.
3. Prepare the crown sections by bending back on
top and side flange tabs, bending forward on
middle cross perforation and at bottom flange tab.
4. Select 2 sections, align lower portions so that
the straight plain edge can overlap across 
the adjacent flange to the perforation line, adjust
for top to bottom alignment, then apply pressure until
secure. Then . . .
. . . bend the top of the seamline so that they overlap
in the same manner, adjust as necessary, and glue
the seam. Apply pressure until secure.
4. Continue in this same manner to join the remaining
6 sections together.
Form the assembly into a tube to align and join
the final seam to complete the crown.
6. Identify the two crown top octagon shapes:
the minutely-smaller one with the tiny notch at
edge will fit inside the crown. The other will be
attached on top as the exterior shape.
7. Bend crown top flanges up or out of the way
so that the interior octagon . . .
. . .can fit inside and within the flange tabs.
Re-bend the top flange tabs inward to perpendicular, 
and apply glue to the downward faces of all edge flanges.
Invert the assembly top down onto flat work surface,
push the octagon fully down to seam into the bends
of the crown flanges, then apply fingertip pressure
all around to each of the edges.
8. Position and attach the exterior octagon top,
taking care that outer edges are even with crown.
9. Bend flanges at bottom of crown straight so that
the single brim shape opening can be fit over them.
At the brim underside, re-bend each flange outward
and glue to the underside of brim.
 NOTE it will be helpful to invert the assembly
brim underside down on work surface so that
fingertip pressure can be applied all around to
each facet edge until all are secure.
10. Position the brim stack on the bottom of assembly,
adjust so that interior octagon edges align and
outer curve edge aligns as precisely as possible.
Glue in place.
NOTE some kind of pressing scheme should be devised
using flat object on hand to help flatten each facet
of brim to help stack layers join without
warping or curling. Toy blocks with something else on
top, small books, cans or squarish pantry packages, etc.
may be available for the purpose.
11. Prepare front and back hat band strips by bending
back slightly on vertical perforations.
12. Position the tallest portion of front band at selected
front facet of crown, adjust so that the perforations will
bend around crown snugly, with lower edge at
crown-to-brim seam line, and glue in place.
Continue bending the hat band sections into place
on each side of center and attach in place.
NOTE if band ends extend beyond the crown bend,
carefully trim excess - but complete a test of back
band positioning before trimming.
13. Position and attach hat band back strip
following the same process.
14. Prepare the dome support ring by bending back
at each section vertical perf line of strip. Also
bend the attachment tabs to perpendicular.
Form the strip into a ring to join the ends by
overlapping the straight edge across end tab
and gluing seam.
15. Center the ring on top of the crown octagon,
and glue tabs in place.
16. Prepare the icicles dome by bending back slightly
on each of the radiating perforation lines. Also bend
the icicles edges down.
17. Form the shape into a slight dome to overlap
straight edge to wedge tab perforation line,
and join seam.
18. Place the icicles shape over the top of the crown,
adjust so that icicles bends align with edge facets of
the crown. Apply glue to the undersides of each section,
then bend down to attach to crown faces and hold in
place until secure.
HOLLY DECORATION
19. Prepare the slice-form circles for one berry ball
by bending forward at center perforation on each
of the 12 shape.
20. Position the first two circles so that one half of
each will align back to back. Apply glue to one of
the halves, then join . . .
. . . so that perforations align like a "spine", and
cut edges align precisely
21. Continue in the same manner to stack, align and
glue remaining 10 shapes into the stack. Once all
are joined, place the stack under a heavy flat weight
to allow glue to completely dry.
22. Complete the second berry assembly, then place
both stacks under the weight.
(NOTE that the slice form will be "unfurled" once
the twine "stem" end can be attached at the spine
of each. See Step 16.)
23. Prepare the holly leaves by bending at the center
perf lines -- darker bottom larger leaves bend back
(shown here face down) and smaller top leaves
bend forward.
24. Cut an 18 inch length of natural thick twine,
cut in half, line up the two lengths and fold in half
to tie a simple knot near loop ends.
25. Each of the twine ends will attach to either
a leaf or a berry ball.
Position one bottom leaf as approx. 1/2" to 5/8" 
below knot on first twine end; trim end so that
it doesn't extend beyond leaf end. Glue twine in place.
Position upper leaf over lower, centered, with twine
end enclosed between the two. Apply pressure to
fully join the two layers. 
Repeat for the second leaf on the opposite outer
twine end, adjusting so that it is a bit further from
twine knot.
26. Flare open the first berry slice form so that
the twine can be enclosed in the center channel.
Position for length from knot, trim excess twine
so end is within channel. Add glue into channel
and also on only one of folded circles, then close
the ball form to join the final circle slices.
Apply pressure to the final slices until secure.
27. Attach the second ball in the same manner,
adjusting length positioning from know so that
it falls longer than the first. Refer to this picture
for creative guidance.
28. Determine positioning of the holly cluster decoration,
then artfully apply glue dabs "invisibly" to attach
twine loops to top of dome top, leaves and balls
to vertical sections.

Here is the sample hat completed.

OPTIONAL CONNECTOR TABS
(to help hat stay in place on Snowman Tea Cup)
29. If you are completing the Tea Cup with Hat ensemble,
prepare the 8 tabs by bending short top section back . . .
. . . and down and gluing in place.
30. Position one tab, centered, at each edge of
octagonal opening, with short tab touching the inside
face of the crown; adjust to ensure that shorter tab
cut edge is aligned at brim level; glue in place.
Repeat for remaining 7 tabs.
(The tab shown is being attached at front edge
toward top of opening.)
31. Position hat onto tea cup with flanges sliding . . .
. . .into place within tea cup rim.

Here is the completed Snowman Tea Cup ensemble.