Sunday, November 23, 2014

Nativity Angel and Stand Assembly Guide

Here's a "heavenly" addition to the 3d nativity box figures ensemble.
Angel box, like the other figures in the series,
is built as a lid and base, with layered decor accent shaped
assembled, then attached to the lid.
Angel can be built with a flat bottom,
but is designed to stand on top of a constructed platform
with a hole-inserted hex peg on the bottom of the boxing
that fits into a center top receiving hole
on the stand.
From that "elevated" position,
she more appropriately can make her declaration
to the shepherds and others.
ASSEMBLY:
ANGEL BOX
1. Identify and cut the shapes:
A box lid angel profile, left & right boxing strips and bottom boxing segment with hex hole
B box base profiles with left & right boxing strips
peg shape
angel base shape (assembly base)
angel decorative shapes


2. Assemble the box lid and box base shapes as for other figures in the nativity series. (Follow this LINK to see the basic box assembly process.)

Refer to the illustration here to help identify the boxing strip joint position according to the tiny symbol cutouts in the boxing tabs.












3. Prepare the peg by folding on perforations to form a tube.








4. Apply glue to the long tab and join the tube seam. It may be helpful to insert a rod such as a knitting needle or bamboo skewer into the tube to give yourself a pressure surface to join the seam.










5. Fold the bottom end tiny tabs outward.

















6. Fold the tabs back up, then insert tabs end of peg through bottom boxing segment hex hole.












7. On the inside of the LID, fold the tabs outward again and glue in place.













8. Assemble the angel decor shape layers.

This will include the dress hem stars cutout area overlaid on the contrast color band shape.






Layer and glue together the face base contrast (eyes color) oval with the fleshtone oval with eyes cutout.


Insert the face layers into the hair "slot" so that the bangs overlap the forehead area, with the side and bottom hair areas under the face edges.








Position the dress over the base shape (cut base shape from the paper that will show through at bottom as under skirt) so side edges match up - this will help position the skirt high/low enough - then position the head assembly to also match up with the corresponding base shape cut edges. 

Make sure that the top of the skirt is inserted between the chin and hair.









Next position the apron with contrast color band over the dress and glue in place.

Reposition dress/apron assembly as in previous image. Apply glue to all shapes without shifting, then adhere to each other and to the base.









Assemble sleeves over hands/arms base shape and attach to base shape with edges matched. 

Assemble horn then position and glue in place.

Position the extra hand shape on top of previous hand shape so that it looks like horn is under the hands.

Position and attach halo.




Position the wings behind the assembled angel decor shape, centering it and placing top loop edges just below halo. Glue in place.













9. Position assembled angel over the box LID, center, then attach.

It will be helpful to turn the LID face down on flat surface to apply pressure from the backside of the LID profile shape to help the decor shape attach thoroughly.









10. Assemble the box by sliding the BASE into the backside of the LID. This is a snug fit by design.















Here is the completed angel box with peg bottom.



STAND
1. Identify and cut the shapes.
A stand column
B top rim shape
C top rim cover with hex hole
(a "hole"-free cover shape is also included in file)
D base rim shape
E base bevel rim strip
F base cover square










2. Fold the column on the vertical perforations. Fold top and bottom tabs inward (this image shows "outwards" fold).

Bring tab perf line and opposite straight side edge together, overlap edge to perf line, adjust so top and bottom perforation lines align, then glue seam.











3. Fold the base rim shape on parallel perforation lines (these form the dimensional rim face) to fold edges toward center. Miter seams will form as shown. (Unfold to glue the side corner joints in the next step.)














4. Overlap the side short edges over adjacent short edge tab and glue each to form the shallow "box" shape.













5. Re-fold to get the miter straight edge to overlap at the adjacent miter perforation line. Apply glue to the miter tab, then re-overlap and adjust the sides so that the seam is accurate as it holds. It may be helpful to insert fingers into the rim cavity to apply pressure to these edges, but take care that the front and  back faces remain parallel, and the miter seam does not flare.








It may also be helpful to turn the shape face down, once it has initial hold, and press the seam against a flat hard surface at the seam by inserting forefinger between as shown.














6. Fold the bottom tabs outward on the column, then insert the bottom end of column into the base rim opening as shown. NOTE that the bottom of the column has two sets of slots.












7. Slide the column through until the top tab perforation edge rests against the bottom opening edges.


8. Flex the column walls, one at a time, to get the rim tab to insert into the large single slot.







For the fourth tab and slot (and perhaps others as well), use a tool like this Silh Am spatula to gently guide the tab into the slot.

If possible, and not too messy, apply a dab of adhesive to the outer face of each tab before it is inserted into slot.









9. Apply adhesive between the rim bottom and the column top tabs, then . . . 
















. . . apply pressure to attach the two together.














10. Prepare the bevel rim by folding on vertical perforation lines to roughly form a ring. Fold the single and double tabs back.

NOTE: bevel corners at the eventual miter seams have a perforation guide line that is not a tab. DO NOT fold it back.









11. Begin to attach the bevel rim by inserting the tabs of the first segment into the corresponding slots in the base rim or column.













12. Continue to work around the column to insert tabs into slots until . . . 

















. . . all tabs are inserted into slots.

NOTE that the angled "miter" edge at each corner should overlap the adjacent angled edge at the miter guide perf line.

13. On the inside of the column, fold the paired tabs toward the middle of the tube's length and glue in place. (It is possible to apply pressure to the tabs being glued with one hand/finger on the inside of the tube, and the other on the outside.)






14. Prepare the top rim shape in a manner similar to the base rim shape in steps 3 & 4 above.
















Fold the miter flaps inward as for top rim.













14. With column rims folded toward center of opening, apply adhesive to the top surface . . . 













. . . before inserting column top through the rim opening as was done for the base rim assembly.













Apply pressure to get the rim edge and the column tab to join, then repeat for all four edges.













15. As before, flex column wall to insert rim tabs into slots.

On the inside of column, fold the tabs toward middle (downward in this image), and glue in place.







It will be helpful to apply pressure to the tab gluing area with hand/finger on the inside AND the outside.









16. Apply adhesive to the underside of the cover square (top shown here) then center and glue on the top end to cover the opening.

Repeat for the base rim cover square (will NOT have a hex peg hole) using the matched-size square.










17. Apply decorative nailhead over the hole punches on the column front face.

(NOTE these holes are sized to accept standard and perhaps small head dec brads, too, but they would need to be inserted earlier in the process.)






18. Install the angel on the stand by inserting the peg into the hex hole.
















Here is another look at the angel on her stand.



Sunday, November 16, 2014

Nativity 3d Box General Assembly Information

Keep the right "reason" in the Christmas season
by creating a paper nativity 3d box block set.

 Essential figures boxes include:
Baby Jesus in manger, Mary, Joseph, donkey.
Tall and kneeling shepherds will help tell the wonderful story,
along with lamb and ox (or spotted cow).

Large stable backdrop with hanging star
and angel on stand compliment the group.
Three magi wisemen with camel
round out the scene.

Tall and kneeling shepherds will help tell the wonderful story,
along with lamb and ox (or spotted cow).
Box construction for each of the figures is very similar.
View the posts on this blog that show the process
with Mary, Baby Jesus, and Joseph by visiting HERE.
Then come back to this post to see illustrations that show
where the boxing strips for LID and BASE are joined.
These joints are marked on the cut shapes with
tiny cutout symbols (circles, squares, triangles, stars, etc.).
Unique assembly tips when there are some will also be explained.


CONSTRUCTION EXAMPLE:
DONKEY 
Most of the Nativity 3d figure boxes are assembled in the same manner, with a lid and a base that fit snugly together. Assembled decor 2d figure shape is adhered to the lid front.

The following steps show the main steps in assembling the Donkey 3d box. Other boxes are also shown with shapes layout and boxing strip symbol locations to assist with knowing where each of the side strips start and stop.






1. Identify and cut the shapes.
Donkey decor shape shown pre-assembled. Dark gray whole "base" shape is used to assemble the smaller pieces, and shows through as back ear, nostril, eye.

Boxing strips for LID A (at top) 

Boxing strips for BASE B (at bottom)








2. Identify the symbols in the boxing strip tabs that help show how they join to each other, and also where those "joints" fall on the box silhouette.

Base strip symbols will be paired, so they can be distinguished from the Lid strips.


Here you can see the circle symbol in the LID bottom/front boxing strip, and you can compare that to the illustration above to see that this joint will fall at the neck/head angle when being attached to the main Lid shape.








3. You can distinguish the LID silhouette from the BASE silhouette by comparing their sizes. The LID shape is slightly larger, as is indicated by the pointing finger.

NOTE that these shapes are being shown here from the back of the box as it would appear when assembled. Therefore, we are seeing the BASE face side but the little bit of the LID that we are seeing is the back side.

Make sure that silhouette shapes are laid out as shown in the Step 1 or Step 2 illustrations before beginning to add boxing strips.




4. Prepare the boxing strip to be joined first (shown here is the bottom front, but you can begin anywhere you choose, as long as you can accurately tell where the strip should be joined). Fold the top edge and end tabs back. Also fold on the vertical perforation lines, to correspond to the required angle determined by the silhouette shape's angles, as back or forward folds.

You can determine which of these folds is correct by comparing the strip in its upright position to the edge(s) to which it will attach, as is shown here.






5. Select the frst edge to be joined to the strip. Apply glue to the tab, then overlap the main shape's straight edge to the tab perforation, adjust so that the ends also line up - shape and strip segment, then apply pressure until secure.

Once you have initial glue "set", it may be helpful to turn the assemblage over on a flat surface and press the tab from the backside (box inside) to get a thorough, smooth connection.

6. Bend to align next segment and edge, and continue attaching strip to Lid shape. Join strips end to end as assembly progresses. At the final end joint and tab attachment step, you will need to apply glue to both and position in one step to avoid un-doing previous tab seams. You may also find it helpful to apply glue to strip segments in pairs or groups, then join these in the same step to help with the positioning and adjustments.


7. Layer the decor shapes and glue. Position and attach to the Lid front. Turn the Lid over, face down on smooth flat surface, and apply thorough pressure from the backside.

(NOTE: If you are confident and neat in the assembly of the boxing strips to main shape, you may consider adding the decor shape to the Lid silhouette before strips are added, for ease as you work with flat shapes.)









8. Assemble the BASE with its boxing strips in the same manner as the LID.

9. Fit the Base inside the Lid. The fit is intentionally snug, and the shapes may need to be adjusted slightly.











10. The boxes can be used as boxes, of course. But if you intend to use them more as blocks you may consider adding glue between the Lid and Base so they will attach thoroughly, and stand better.













Here is my Donkey box complete, and ready to watch over the manger scene.













LAMB ASSEMBLY
Decor shape can be layered on a dark "base" shape that shows through as ear, eye, and legs. Swirls at cut shapes that attach to the body.











Here you can identify the shapes for box LID and BASE. Decor shape has been pre-assembled.











This illustration shows where the symbols in the boxing strip tabs will fall when the strips are joined.






SPOTTED COW (OR OX)
Decor shape can be layered with dark "base" shape that shows through as eyes, horns. Head also has "underlay" for contrast inner ear coloration. All other shapes either fit onto the "base" shape like puzzle pieces, or are placed on top.
Here you can identify the shapes for box LID and BASE. Decor shape has been pre-assembled 









This illustration shows where the symbols in the boxing strip tabs will fall when the strips are joined. 



SHEPHERD KNEELING
Decor shape can be layered onto dark "base" shape that shows through as eye. Other shapes are layered onto the "base" like puzzle pieces, with stripe accents added on top.

Arm shape can be layered as fleshtone "base" with sleeve and details added on top.






Here you can identify the shapes for box LID and BASE. Decor shape has been pre-assembled (see second following frame for more information).












This illustration shows where the symbols in the boxing strip tabs will fall when the strips are joined. 



Before joining staff and front arm, you will need to compare the position of the staff within the Lid front main shape. Here I have the pre-assembled decor shape layed on top of the Lid front silhouette. I have placed the staff for accuracy within the Lid's shape, then will layer the assembled arm unit as it lines up with the decor "base"  shape. Adjust as necessary, then glue staff lower portion over body, arm over staff.





SHEPHERD TALL

Decor shape can be layered onto dark "base" shape that shows through as eye. Other shapes are layered onto the "base" like puzzle pieces, with stripe accents added on top. Robe shape has overtunic layered on top.

Arm shape can be layered as fleshtone "base" with sleeve and details added on top.








Here you can identify the shapes for box LID and BASE. Decor shape has been pre-assembled.

Staff and arm decor shapes will need to be compared to Lid main shape, in similar manner as is described above for the Kneeling Shepherd.




This illustration shows where the symbols in the boxing strip tabs will fall when the strips are joined. 















ANGEL ON STAND
This figure has a stand alone tutorial that you can view HERE







STABLE BACKDROP AND STAR
This  project has a stand alone tutorial that you can view HERE.













MAGI WISEMAN WITH GOLD COFFER



Decor shape can be layered onto dark "base" shape that shows through as eye. Other shapes are layered onto the "base" like puzzle pieces, with stripe accents added on top. Robe shape has overtunic layered on top.

Arm shape can be layered as fleshtone "base" with sleeve and details added on top.


Here you can identify the shapes for box LID and BASE. Decor shapes has been pre-assembled as body, head and arm units.




MAGI WISEMAN WITH FRANKINCENSE CENSOR

Decor shape can be layered onto dark "base" shape that shows through as eye. Other shapes are layered onto the "base" like puzzle pieces, with stripe accents added on top. Robe shape has overtunic layered on top.

Arm shape can be layered as fleshtone "base" with sleeve and details added on top. Censor handle can be slipped over hand shape tip.


Here you can identify the shapes for box LID and BASE. Decor shapes has been pre-assembled as body, head and arm units.



MAGI WISEMAN WITH MYRRH BOX
Decor shape can be layered onto dark "base" shape that shows through as eye. Other shapes are layered onto the "base" like puzzle pieces, with stripe accents added on top. Robe shape has three-part layered on top. Hat has crescent shapes that layer on.

Arm shape can be layered as fleshtone "base" with sleeve and details added on top. 













Here you can identify the shapes for box LID and BASE. Decor shapes has been pre-assembled as body, head and arm units.




CAMEL BOX
 Decor shape can be layered with smaller head show-thru for ear contour lines. Saddle wth pennant decor layers, dots should through as cutouts, tassel has top shape that layers on, tail has top shape with tail tip shape.













Here you can identify the shapes for box LID and BASE. Decor shapes has been pre-assembled onto body.