Wednesday, June 29, 2022

Truck Treat Box Narrow with Bunting

 
With details created with cutouts and overlays, 
classic truck’s flat front and back panels holds 
a narrow treat box between. 
Container opens at back end to fill with loose treats such as 
jelly beans or other dry candy. Gift the container alone, 
or add patriotic half-circle bunting decoration. 
Truck “fence” can also display a Christmas wreath 
or other season element as desired. 
Build the box, fit the boxing tabs around box front and back 
panels, and then attach between front and backs. 
Measures approx. 8” long x 3.8” tall x .75” deep. 
Includes alternative top boxing strip with ‘AMERICA’ 
line cut lettering and star cutout for a fun Fourth of July 
(or other patriotic) holiday gift, or use as free-standing 
classic vehicle decoration. 
Size coordinates to “AMERICA 3D Letter Box Ensemble” 
design or can be use as a dimensional full container 
element or as front panel alone. 

NOTE: For the classic truck card version, follow
the general assembly steps, omitting thickening build up &
container steps, then refer to the design description
in the Silhouette America online store.

ASSEMBLY: 1. Identify and cut the shapes:
NOTE: "front" will indicate the truck panel that
faces left; "back" will indicate the truck panel
that faces right. Cut one set for front, one for back.
A "front" main truck shape  B "front" truck base
 C wheel set: tire, whitewall, hub cap & button (4 sets)
D fence base (1-2)    E fence slats (2-3 each of a pair)
F door handle   G bed rim strip
H bunting assembly: 
4 half circle shapes plus header strip
I "front" base (3 for build up thickness)
J "front" inner layer with position markings
"back" base (3 for build up thickness)
J "back" inner layer with position markings
M container front with closure wall & tab
N container back (NOTE fingertip access
openings have been added to the shape)
O & P container boxing strips to join
2. Layer and glue together the front and back base
stacks, taking care to align ALL cut edges as
precisely as possible. 
3. Identify the inner front layer by locating the container
corner markings, then . . .
. . . position on the backside of the front stack,
align all cut edges as done previously, and attach.
Immediately press the stack flat using a heavy flat
object such as this large book volume, possibly with
other heavy objects on top. Allow to stay pressed while
the stack thoroughly dries, for several hours or over night.
This will minimize warping or curling.
4. Repeat the assembly of the back base stack.
5. Prepare the fence slats in a similar manner,
positioning the 2-3 strip shapes in a stack with
all cut edges precisely aligned, and glue together.
Then position each of the pair for first set onto 
the fence base (stack and glue fence first), then
press flat under a weight until dry.
Repeat for the second fence with slats.
6. Prepare the two pair sets of wheels in similar manner:
stack the three largest circles by aligning
the center punch circle, then position and
attach the center button over the punch.
Press under a flat heavy weight until dry.
7. Prepare the two bunting assemblies by stacking
and joining the four half circles with top straight edges
aligned and center notches matched. Press until dry.
If desired, use a straight edge aligned at the scallop
"valleys" of the layers to simulate folds.
8. Position the header strip, centered, across the top
of the assembly and glue in place.
9. Position and attach the back main truck over
the back truck base with corresponding edges aligned,
including window opening. Repeat for the front set.
10. Position door handle strip into the recess of
the front and back assemblies. Position and attach
the bed strip along the top edge of the bed portion
of the layered assemblies.
11. Position the front or back truck body assembly
over the layered and cured base to which it corresponds,
with narrow offset border at edges, window openings
matched exactly (no offset) and glue in place,
leaving the bed rim area unglued until . . .
. . . the bottom "stick" ends of the fence assembly
can be inserted under the truck body layers . . .
. . . then adjust the fence to be even with bed rim trim end.
12. Position and attach in place the wheel assemblies
into the wheel bay spaces with similar offset margins
to the other truck body edges.
13. Position and attach the bunting assembly
at the top of the fence top slat strip.
14. Become familiar with the container boxing to
determine the ends that will be joined to create one
long boxing strip. Shown here, the top strip's end tab
includes a tiny circle cut out symbol which will join
to the lower strip's end top tab which includes
the same symbol.
15. Prepare the strips by bending the side tabs back,
and the cross perforations back as well.
16. Position, align and join the strips by overlapping
the plain end across the circle cutout end tab to
perf line, and join seam.
17. Complete a test arrangement of the strip around
the back container panel to re-bend some of the perf
lines to match.
18. Apply glue along the top (long) boxing edge flange,
then slide the back panel inside the boxing, align
top panel edge and boxing to flange, and glue top seam.
19. Continue to tuck the boxing around the back panel
edges, attaching flanges in place all around to
back opening.
20. Insert the front panel so that panel edges are
under the remaining boxing flanges, and work around
to attach in place. NOTE: the openings in back panel
will allow fingertip access to assist with this.
At the back end of assembled container.
the final wall and tab will act as closure
once contents are inserted.
21. To assist with the opening of the container's door
flap, position the narrow strip tab at the center of
the closure flange and glue in place. When the container
is filled and closed, the strip should still extend outward
so it can help pull open the flap.
22. Locate the positioning guide marks on 
the underside of the "back" truck assembly, then . . .
. . . apply quick-grab adhesive to the container face
that will attach there. Position, adjust to align
with upper corner guide marks and side edge marks,
as well as . . .
. . . ensuring that the container bottom extensions
are even with the base wheel area bottom edges.
Then apply pressure until secure in place.
23. Repeat the process for the other truck assembly
to position, adjust and glue in place to container face.
24. Check the tab to assist with container opening
and trim shorter if desired.
This image shows how the tab will help with opening.
Here is the container, completed.

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