Halloween 3D Tube Boxes

 

Treat boxes imitate a cardboard roll art project, 

but with sturdier form and guesswork eliminated. 

Eye and mouth cutouts have contrast shapes 

glued in place behind openings, with pupil circle cutouts 

added to front. Three punch holes at center back seam help 

with edge alignment and can hold decorative mini brads. 

Tube box bottom is stabilized with a 12-sided and tabbed disc 

(with optional stacked/glued strengthening disc placed inside if desired). 

Cut-to-size bamboo skewer cross beam holds 

front-n-back faced arms or wings. 

Two variations for ghost, bat or pumpkin are included

in the individual cut files: simple open top, 

or crescent-creased inverted arch closure at 

front and back which lends the characters a “pointy ear” look. 

Either version measures approx. 1.875” diameter. 

Shorter tube box measures:   3.875” tall. 

Pointed version with closure crescents 

measures approx. 4.875” tall. 

General assembly will be demonstrated with

the Ghost box, with some detail difference noted. 

Other specific information about

the Bat (step 18) and Pumpkin boxes will follow (step 20).

ASSEMBLY: 1. Identify and cut the shapes:

A main tube hull shape (with eye dots within eye openings)

NOTE the shape shown is for the simpler tube,

while the top closure will be shown in tutorial.

B eye contrast backer panel

C mouth contrast backer panel

D bottom disc panel

E optional bottom reinforcement panels to stack (3)

F & G arms front and back (with vert. center dash guide)

2. If using the bottom reinforcements, prepare the stack

early so it can be glued up and dried before needed.

Position and attach the three shapes, taking care that

all outer cut edges align as precisely as possible.

Press the stacked disc shape on a flat surface with

a heavy flat object such as this thick book, possibly

with something else heavy on top, to help the shape

remain flat, avoid warping and curling, until fully dry.

3. Add some back curl to the main hull shape,

taking care that openings and attached flanges or

tabs do not tear in the process. Shown here,

the shape is placed face down and a thick dowel

is curling surface, where the shape is drawn across

the shapes edge. NOTE: a thinner dowel will actually

work better, as will a straight edge held stationary

while the shape is drawn up against edge.

Curling will assist the shape to form the tube.

4. Pinch-bend at each of the 11 short perforation lines

along the bottom of the main hull panel.

5. If making the top closure hull version, separate

the crescent division cuts full (may be connected

at top edge). 

6. Pinch bend along the curved perforation lines

for the center full and two side half crescent panels.

7. Add back side-to-side curl to the eye backer shape,

and . . . 

. . . do the same for the mouth backer shape. 

8. Position and attach each of the backer shapes

behind the eye cutout and mouth cutout openings,

taking care that the shapes are more or less

centered for full coverage. Press with weight

if possible, and allow to fully dry.

9. Prepare the tube bottom shape by bending the edge

tabs forward all around.

10. NOTE the widely-spaced perf guidemarks

along the "tab/flange" back edge. These help

identify the edge that will be overlapped by

the opposite straight edge.

Form the hull into a tube to overlap edges as

noted above . . . 

. . . line up bottom and top edges,

and align punch holes, then join seam.

Reach fingertips inside tube to apply pressure

all along the seam.

If desired, place mini brads through punch holes

and bend prongs to assist seam joint.

11. Apply glue to the underside of the tabs.

Position the bottom disc next to the bottom tube

opening, align one of the sections with the center back

segment as defined by perf lines and back edge.

Slide the tab down into position within the rim edge . . .

. . . until rim and tab outer edges align  and

press to tack-join in place.

Next, push the disc down into position while

at the same time adjust the shape of the tube

to allow the disc to fit inside, aligning each tab

with one segment. Press and secure center front

segment in place. Then continue around each half

until all are aligned. If disc slips inside too far,

readjust and use fingertips to re-position.

12. Position and attach eye dots within eye circles.

13. If desired, place the bottom reinforcement disc

inside the tube (with glue on the underside) and

drop/push into place at bottom of tube, rotating

so that the straight edges align with edge segments.

14. Measure and cut a length of bamboo skewer

for the arms interior strengthener:

ghost - 3"

bat - 4"

pumpkin - 3.5"

15. Poke the arm stick openings inward, then . . .

. . . insert the stick through both openings,

attempting to keep the "corners" directing inward.

Adjust the stick to be centered, then . . . 

. . . apply glue near the hole to help attach

stick in place. Moving the stick inward and

outward slightly may help spread glue

to areas where needed.

16. Select one of the back arms, then position with

center dash mark aligned down center of backside

of stick, and glue to stick. Allow to dry.

17. Apply glue to the front of stick and inside surface

of the back arm.

Position and attach corresponding front arm over

back . . . 

. . . and press tight on each side of the stick,

and also around fingers to achieve a good "seal"

connection and adhesion. 

NOTE it may be helpful to use folio clips along the edge

(all around) to help with joining. Leave in place until dry.

Here is a view of the completed tube with arms

in place.

Pour loose treats into the tube, or other contents

that will fit around the arm stick.

To close the top (of that version), bend back sides

inward, then back center, then front sides.

Finally bend the front section back (with end bent

at perforation).

"Seal" the closure with sticky dots, temp glue,

or glue the white circle seal.

(NOTE that the ghost and other box projects

have had distress ink or equiv. cheek accents

applied.)

BAT TREAT BOX

18. Identify and cut the shapes:

A main tube hull shape (with eye dots within eye openings)

NOTE the shape shown is for the simpler tube,

while the top closure will be shown in tutorial.

B eye contrast backer panel

C mouth contrast backer panel

D fangs pair

E bottom disc panel

F optional bottom reinforcement panels to stack (3)

G & H arms front and back (with vert. center dash guide)

Follow the assembly steps for the ghost box

except for differences: A) fangs attached below

mouth opening; B) wings in place of arms

as shown below

19. Identify the vert. arm guide mark on the back

wings.

Position and attach the back wing with stick aligned

at cut mark. Allow to dry thoroughly.

Position and attach the front wing over the top

of the back wing.

Here is the completed, closed bat tube box.

PUMPKIN TUBE BOX

20. A main tube hull shape (with eye dots within eye openings)

B eye & mouth contrast backer panel

C bottom disc panel

D optional bottom reinforcement panels to stack (3)

E & F leaf swirl arms front and back (with vert. center dash guide)

21. Follow the assembly steps for the ghost box

except for differences: A) one backer shape is placed

behind eyes and mouth; B) leaf swirls in place of arms

as shown below:

22. Identify the vert. arm guide mark on the back

leaf swirl "arm".

Position and attach the back leaf arm with stick aligned

at cut mark. Allow to dry thoroughly.

Position and attach the front leaf arm over the top

of the back leaf arm.

Here is the completed pumpkin tube box.

Bat Trapezoid Treat Box Assembly

Perky creature of the night has dimensional ears 

and wings that extend from slots in box top or sides. 

Top flap wraps toward back for slot & tab closure. 

Measures approx. 8" wide (wingspan) x 4" tall x 3.5" deep. 

ASSEMBLY:  1. Identify and cut the shapes:
A main box front and side
B box back and side
C wing pairs
D ears combo shape
E eye "liner" shape with pupils
F smile  G fangs unit

2. Join the box halves by overlapping the straight
side edge at the corresponding side tab to
the perforation line, and gluing in place.

3. Insert the fangs unit through the mouth slit

on the box front, center with fangs fully exposed,

and glue in place, front teeth and back connector tab.

4. Position the mouth shape so that the lower edge

of mouth lines up with cut edge, center, and

glue in place.

5. Position and attach the eye "liner" panel

centered behind the eye circle cutouts.

This is how the front panel should appear

viewed from the backside.

6. Position and attach the eye pupils
within the circle eye cutouts.

7. Form the box into a tube to bring the

straight side edge to overlap 

the front tab perforation line, and glue in place.

NOTE it may be helpful to flatten the box
to allow finger pressure to be applied fully along
the side seam.

8. Prepare the left and right wing units by

first bending the tabs forward (valley fold), then . . .

. . . placing a front and back wing pair together

back to back, and gluing together, leaving

the tabs free and unattached.

9. Apply adhesive the the face side of the tabs,
then . . .

. . . insert the wings through side slots

(note which edge is the TOP of the wing;

also NOTE that while this image implies

otherwise, if may be EASIER to insert

the tip of the wing through the slot from the INSIDE

of the box) . . .

. . . until the wing is fully extended, with

tabs attaching to the inside box panel surface.

Insert a wing on both left and right sides of box.

Here is the view of wing tabs attached
on the inside.

10. Prepare the ears unit by bending in half (mountain)

and bending tabs outward (valley folds).

11. If desired for contrast, color the "whole"

surface underside as shown.

12. Fold the ear unit in half and glue the cutout
margins to the back section, leaving tabs unattached.

13. Apply glue to the face  surface of the tabs . . .

. . . insert ear tips through the individual slots
on the box "lid" until they seat completely
with tabs attaching to underside of lid.

14. At box bottom, fold the FRONT tab only to

the inside of the box and glue in place.
(This acts to reinforce front lower edge;
tab can also be trimmed off, if preferred.)

15. Bend bottom side tabs toward center,

bend bottom panel into position, tucking

the curved tab into the box.

Glue all bottom tabs together in these positions

to secure box shape.

16. To close the box, bend the lid into position

and insert the long closure tab through

the top slot . . .

. . . and then through the bottom slot.
It may be helpful to use a blade tool such as this
spatula to help guide the tab back up through
the lower slot.

Here is the completed bat box.