Showing posts with label box card. Show all posts
Showing posts with label box card. Show all posts

Thursday, November 9, 2017

Gather In Pumpkins & Vines 3D Box Card

Dimensional card-in-a-box folds flat for sending or giving, 
opens into a rectangle form with bracket-edge flaps 
on front and sides. Two bridges which span across the box interior 
plus box inside front and back hold a harvest of pumpkins 
and vines with two fence panels. 

Pop-up banner with 
layered disc below hold word cuts that state "gather in" . 
Measures approx. 5" wide x 3" deep x 2.5" tall when opened. 
Oversize Envelope for Box Card also available. 

ASSEMBLY: 1. Identify and cut the shapes:
A box main shape front and left side
with flap accents
B box main shape back and right side
with flap accent
C pop-out banner & gather
Panel groups: front, bridges 1-2, back
Outer wall accent shapes: D front; E sides
F front tag
G "in" word cuts (3 for dimensional build up)
2. Prepare the main box assembly by bending
forward at flap perforation lines, 
back at side seams, tab lines.
3. Position and attach the flap accent shapes
to corresponding size/shape flaps, with
shaped edges offset approx. .125", top straight
edge even at perforation edge.
3. Form the box assembly into a tube . . . 
. . . to bring back corners together, to overlap
straight edge at tab, align and glue seam.
NOTE that the box assembly can be laid flat
to apply finger pressure along the glued-up seam
as shown.
Here is the completed main box assembly
in "open" form.
4. Prepare the behind-the-front-panel assembly
by preparing the pumpkin trio with swirls
and stems.
5. Position and glue the shorter fence section
behind the main silhouette shape. Position
and attach the pumpkin trio over the silhouette
where edges match. Position and attach the vine
over the front of the assembly.
6. Identify the #1 bridge by locating the cut
'1' in the side tab as shown by pointing finger.
Position and attach the pumpkin with stem,
leaf with vine shapes. Position the separate
swirl vine & leaf over the front.
7. Identify the bridge #2 shape, then position
and attach the larger fence shape, pumpkin
and stem shapes over silhouette where edges
match. Position and attach the straight vine/leaf
unit behind the fence, swirly vine/leaf on the front.
8. Prepare the in-front-of-back-panel assembly
by positioning and attaching the trio stack
pumpkins with stem (begin at top, work down),
position and attach larger pumpkin with stem.
Position and attach vine/leaves shape with
stem end under trio stack.
9. During the positioning of the separate shapes
(vines/leaves, small fence, etc.) it may be
helpful to "preview" the visibility of the various
elements to make minor adjustments as needed.
10. Position the back panel assembly in front of
the box back wall on the inside, with "top" edge
of the silhouette's base rectangle aligned with
top of the box back panel. Attach in place.
11. Bend back the side tabs of Bridge 2 assembly,
apply glue to face surface of tabs, then insert
 into the open box cavity and attach across the box
frame approx. 1/3 of the way forward from back.
Make sure top of bridge base rectangle at
perforation/tab is even with side flap perforation
edge.
Apply pressure at tab to glue in place.
Before the adhesive is fully set, fold the box
assembly flat as shown, allowing the bridge tabs
to self-adjust slightly, then apply pressure
through layers for final attachment.
(Repeat this step after Bridge 1 is attached, too.)
12. Prepare Bridge 1 assembly in similar fashion,
insert into box interior and position halfway
between Bridge 2 and box front, and attach in place.
13. Position the front panel assembly behind
the box front panel with panel rectangle
aligned with box flap perforation line.
Viewing the assembly from the underside shows
how the bridges are evenly spaced and
that bridge bottom edge aligns with
bottom edge of side walls.
14. Prepare the pop-up banner by bending
at perforations, outer lines as "valley" folds,
inner lines as "mountain" folds.
Attach the "gather" word cut.
15. Prepare to attach the banner ends to
the front panel flap by locating the position
guides cut into the front flap.
(A sample of the flap cut from plain card stock
is shown to be able to see the dash cuts.)
Apply glue to the backsides of banner ends, 
then . . .
. . . position the banner ends on flap with
bend edge at guide marks.
NOTE that the banner should fold flat
just like the rest of the box card.
16. Prepare the circle tag by layering the large
and small circles. Layer and attach the "in" word
cuts into a dimensional stack, then position
and attach at the lower portion of the circle tag.
17. Position tag on front of box under the flap.
Here is the finished box card.



Thursday, December 8, 2016

Three Wisemen Box Card

Three stencil silhouette-style magi have small, 
detailed shapes assembled on offset base 
with attached bridge at bottom. 
Bridge assemblies attach at the box base 
"interior" flanked by shaped flaps 
(front flap attaches in place with mini brad), 
accent shapes, with box side accents. 
Measures approx. 3x3x8 when open.

ASSEMBLY: 1. Identify and cut the shapes:
A main card base   
B back panel outer overlay (longer in final design)
C side outer panel accent shapes (2)
D front outer panel accent shape (includes punch hole)
E plaque and word cuts "follow His Star"
F flap top side full size overlays with accents (2)
G flap top front full size overlay with accent
H comet tail for star
I star base & star point overlays
2. Prepare the card base by bending back on
all vertical perforation lines (including side tab)
and on flap perf lines.
3. On the outside of base, position and attach
the C & D outer panel accent shapes, offset
on sides and lower edges, top edges aligned
right next to flap perf lines.
4. Position and attach the outer back panel
with edges lined up as exactly as possible
where they correspond to each other.
Also position and attach the comet tail shape
to the top of the back panel.
5. NOTE: if the selected card base stock
has a desirable backside, 
you may choose to omit the full size overlays.
Layer and attach the F & G flap accent shapes
centered over the full size flap shapes with 
straight top edges lined up.
6. Position and attach the flap assemblies over
the "inside" surface of the box base,
straight edges aligned at perforation lines,
outer edges lined up as exactly as possible.
7. Bend the box base into a tube shape to bring
the side seam tab to line up with free lower edge
of the back panel. Adjust to align lower edges,
Complete the side seam either by attaching the
side flange tab on the inner surface of the
back panel, -OR-  by wrapping it around
the side edges of the back panel and gluing
it in place there.
8. Position and attach the star points onto
the star base.
Position and attach the star over the
end of the comet tail.
9. Attach the word cuts, centered, to the plaque.
One way to assist with the positioning is
to retain the "waste" portion around the words
(if they were left grouped and cut together)
trimmed close on the ends so that the plaque ends
are visible, then position and adjust this "stencil" 
over the plaque shape, making light end markings
at each end of the three words.
Remove stencil, position and attach words
according to guide marks.
10. Bend the front flap into position and attach
with mini brad through all layers
(or glue-tack in place and attach stud).
11. Position and attach the plaque assembly.
12. NOTE the final designs for the magi
were corrected/refined in the final design.
These final positions and layouts are
shown in the line drawings below.
Refer to these rather than the photo image
for the model project.
(Most changes involved filling in the
stencil-style spacing between some of
the shapes such as head gear elements,
faces and beards.)

13. Lay out and identify the "Bridge 1" front wiseman.
NOTE that the head gear jewel is cut as an underlay
that shows thru only at the front oval area.
Also, the contrast underlays for face 
(shows thru as eye) and the sleeve zigzag
detail, and the head scarf has edge accents.
14. Position and attach the sleeve underlay
on the backside of the sleeve, and . . .
. . . attach the edge accents to head scarf.
15. Layer and attach the crown and jewel.
16. Begin assembling the accent shapes
onto the bridge base, working from the bottom
upward, with offset spacing in between
shapes and at edges.
(This shot shows the first half of shapes.
Continue to add remainder until complete.)
17. NOTE the order number cut into 
the bridge tabs of each bridge.
18. Lay out and assemble the second bridge wiseman
as shown here. NOTE that the sleeve has an underlay
that shows thru as the stars color, gift cask has
inner square with checker top accent, band and
knob, and that the face has eye show-thru underlay.
19. Begin positioning and attaching the shapes
to bridge 2 as shown, working from bottom upward
until . . .
. . . all the shapes are in place.
20. Lay out and assemble the bridge 3 wiseman
as shown. NOTE that the face has underlay
that shows thru as eye, lower arm/hand
segment is a base shape that is cut as
the main vessel color, with hand, sleeve segment,
vessel bands and top knob attached in place.
21. Continue adding the shapes until . . .
. . . the figure is complete.
22. Prepare bridges by bending the side tabs back.
23. Identify the bridge alignment guide mark cuts
on each inner side panel of the box interior.
Apply adhesive to the outer surface of the tabs,
then position the #3 bridge (front of bend)
at the back guide mark . . . 
. . . with the top edge of the bridge aligned
at the flap perforation bend on each side.
24. As the adhesive is "curing", fold the box card
assembly into its flattened position and apply
pressure where the tabs within the layers
are attaching inside the box cavity to allow
for any slight self-adjusting to take place,
as well as to secure the bridge tabs attachment.
(Repeat this step after each bridge is placed.)
25. Position and attach bridge 2 at the
middle set of guide marks . . .
. . . then bridge 1 at the forward guide marks.
Here is the completed box card open
for display.
A second slightly side view.
Fold the box card flat to insert into
an adequately large envelope
for mailing or giving.